Subject Details
Dept     : MECHATRONICS
Sem      : 5
Regul    : 2019
Faculty : P.Balaji
phone  : NIL
E-mail  : balaji.p.mct@snsct.org
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Syllabus

UNIT
1
INTRODUCTION TO PLC

Introduction – Principles of operation –- Parts of PLC & hardware components – I/O section – Discrete and Analog Module – CPU processor and memory module –PLC Programming devices and Languages – Function Block Diagram – Interlocking and latching concepts Study of Programmer Logic Controller Construction of Ladder programming for Boolean operations & Math operations using PLC

UNIT
2
PLC INSTRUCTIONS & I/O DEVICES

Timers, Delay And Retentive Timers – Counters – Data Manipulating Program – Data Handling: Control and Math Instructions – Sequencer and Shift Register– Electromagnetic Control Relays and Motor Starters – Latching Relays – Manually Operated Switches and Proximity Switches – Analog I/O devices Sequential operation of pneumatic cylinders using PLC Linear actuation with timer, counter and speed control using PLC

UNIT
3
NETWORKING AND APPLICATIONS OF PLC

Network Topologies - Communication Modes HART Networks and OSI models - Fieldbus, Modbus, Profibus - Device net - System Operation and Troubleshooting Applications of PLC - Automatic control of warehouse door – Conveyor belt motor control - Automatic car washing machine - Bottle filling systems, PLC in process control Traffic light controller using PLC Speed control of DC motor using PLC

UNIT
4
SUPERVISORY CONTROL AND DATA ACQUISITION

HMI and its functions, Elements and Architecture of SCADA - Hardware, Software: Development, Runtime mode functions - Tools: Tag database - Recipe database - Alarm Logging-Trends: Real Time, Historical Trends - Security and User Access Management-Management Information System - Report Function. Interfacing PLC real time tag with HMI and SCADA

UNIT
5
DISTRIBUTED CONTROL SYSTEM

Evolution of DCS - Types of Architecture - Local Control Unit - Communication Facilities - Operator and Engineering Interfaces - Operator Displays - Process Interfacing issues – Real time applications. Study of DCS for thermal power plant

Reference Book:

1 K. L.S. Sharma, Overview of Industrial Process Automation, Elsevier, 2011 Batten G. L., “Programmable Controllers”, McGraw Hill Inc., Second Edition 2 Pradeep Kumar &Srivashtava , Programmable Logic Controller- BPB Publications. 3 Hughes .T, “Programmable Logic Controllers”, ISA Press, 1989 4 Gordan Clark, Deem Reynders, “Practical Modem SCADA Protocols” 5 Lucas M.P, Distributed control systems, Van Nostrand Reinhold Company, Newyork, 1986

Text Book:

1.F.D. Petruzella, Programmable Logic Controllers, Tata Mc-Graw Hill, Third edition, 2010 2.Stuart A Boyer, “SCADA supervisory control and data acquisition”

 

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